How to Improve Your Custom Packing for Fragile Products?


A large number of retail products are transported to retailers as well as directly to customers by numerous companies. These items are distributed to short as well as long distances. According to an estimate, around 8 billion packages are shipped by various suppliers every year, and it is reported that one percent of them reach the target audience in a damaged form. Although the percentage of loss is less, if the number of lost containers is considered, then this amount will be fairly high. This loss mainly occurs due to:

  • Accidental falls or drops Vibrations of conveyor belts or trucks
  • Compression and pressure from all sides due to surrounding products
  • Wide variations in temperature
  • Rising levels of humidity and dampness

These risks are much more obvious in weak and fragile products due to their sensitive nature. These scenarios can be effectively avoided and countered with the help of proper protective strategies applied to folding carton boxes. The items that are at risk mostly include electronic goods, glassware, cutlery products, and other such fragile things. Their packing can be improved to a great deal by adopting the following strategies and applying smart techniques as described below.

Choosing the Appropriate Material:

The first and perhaps, the most important step ensuring the safety of weak products is to choose the appropriate material for the manufacturing of containers. It can easily be understood that if the forming substance does not have characteristics of extraordinary strength and durability, the products packed inside them will be at constant risk of irreversible damage and loss. Although the folding coverings are commonly made up of paper board to keep them light in weight and easy for transportation, the custom folding carton can be prepared by choosing any type of material. For example, cardboard can be used well in this regard due to its exclusive strength and dynamic abilities to combat varying temperatures and pressure of the surrounding environment. Other than that, their affordability also makes them the most prior choice and a perfect option from a financial point of view. Thus, when containers are prepared from this material, the security measures of fragile and sensitive products enhances to a great deal.

Adopting the Exact Size:

After choosing appropriate and sturdy material, the next most important step that is required to be adopted is the shape and size of encasements. The folding carton designs are such that they do not allow items to escape out of them. They are basically prepared in the form of an auto-lock system. But their inner structure might still be vulnerable if it is not created in accordance with the dimensions of items. It can be understood from the sense that if the measurement of coverings is too large as compared to that of items, then packing will not be intact or integral, and the chances of collision among items will rise. On the contrary, if dimensions of encasements are too small, then products might slip or escape out of them. Hence, in order to guarantee safety, it is a must to develop a compatible size and shape.

Using Padded Dividers:

In spite of the fact that the safety of items is ensured to a certain degree by improvising appropriate materials and adopt exact sizes, the items might still be damaged inside encasement by colliding with each other. This is especially the case with glass items like beer or beverage bottles or medicine containers because they are brittle in their nature. These fragile products can be protected from breaking by using padded dividers. These are actually cushions that are placed in between the items and prevent them from colliding with each other.

Bubble Wraps:

The producers are in a constant state of worry regarding the integrity and safety of their productions. Even after dividing the fragile products safely from collision by putting dividers, they can still be at risk due to extreme variations in the atmospheric temperature. This situation can be countered to a great extent by using bubble wraps. These are one of the widely utilized cushioning items due to ease of their availability, low prices, and extremely protective approach. These wraps are available in a vast range of sizes and, thus, can be put to use for packing of all types of products, including big as well as small. These coverings have small bubble-like structures of their surface that act as cushions and maintains a consistent environment.

Using Packaging Peanuts:

Another effective way to improve personalized packing is to use foam peanuts inside containers. They are made up of polystyrene and resemble peanuts in their shapes, and that is why they are called so. They can be utilized to fill the gaps among products and small-sized coverings inside the bigger container. They can be simply scattered inside the cases or can be attached by nails to fix them.

Putting Warning Labels:

When items are delivered to various distances by supplying agencies, they are usually not aware of the proper way to transfer them under proper conditions. This is also the case with consumers, and both these entities require a proper guideline through which they might be able to save their sensitive items from being damaged. This can be done by pasting various warning labels through folding carton printing. These labels typically include the optimum temperature of placement, way to place containers, and a guideline to open it safely.

Proper Sealing:

The final step to ensure the safety of fragile items is to seal the Folding Carton properly. This sealing is most frequently done by binding tape. One thing that must be considered in this regard is that the encasement must be sealed from the upper as well as the lower end.

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